Significance and Use

Bond strength values obtained by flexural tests can provide information with regard to the bond strength of a particular self-bonding outer coating in combination with a particular round film-insulated magnet wire when measured under conditions described in this test method.

1. Scope

1.1 These test methods cover procedures for testing film-insulated magnet wire that is used in electrical apparatus. These test methods are intended primarily for the evaluation of the electrical insulating materials used. The intent is that these test methods be used, except where modified, by individual specifications for particular applications.

1.2 These test methods present different procedures for evaluating given properties of round, rectangular or square, copper or aluminum film-insulated magnet wire.

1.3 The values stated in inch-pound units are the standard. The SI units in parentheses are provided for information only.

1.4 The test methods appear in the following sections:

1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific hazard statements are given in 9.5, 19.1, 19.3, 19.8, 52.1, 58, 59.1, 74.1, 112.1, 135.4, and 182.3.

Note 1This test method is related to IEC 60851. Since both methods contain multiple test procedures, many procedures are technically equivalent while others differ significantly.

2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.

ASTM Standards

A228/A228M Specification for Steel Wire, Music Spring Quality

B3 Specification for Soft or Annealed Copper Wire

B43 Specification for Seamless Red Brass Pipe, Standard Sizes

B193 Test Method for Resistivity of Electrical Conductor Materials

B279 Test Method for Stiffness of Bare Soft Square and Rectangular Copper and Aluminum Wire for Magnet Wire Fabrication

B324 Specification for Aluminum Rectangular and Square Wire for Electrical Purposes

B609/B609M Specification for Aluminum 1350 Round Wire, Annealed and Intermediate Tempers, for Electrical Purposes

D149 Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at Commercial Power Frequencies

D150 Test Methods for AC Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulation

D374 Test Methods for Thickness of Solid Electrical Insulation

D877 Test Method for Dielectric Breakdown Voltage of Insulating Liquids Using Disk Electrodes

D1533 Test Method for Water in Insulating Liquids by Coulometric Karl Fischer Titration

D1711 Terminology Relating to Electrical Insulation

D2475 Specification for Felt

D2519 Test Method for Bond Strength of Electrical Insulating Varnishes by the Helical Coil Test

D5423 Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation

E4 Practices for Force Verification of Testing Machines

E6 Terminology Relating to Methods of Mechanical Testing

E8 Test Methods for Tension Testing of Metallic Materials

E220 Test Method for Calibration of Thermocouples By Comparison Techniques

E1356 Test Method for Assignment of the Glass Transition Temperatures by Differential Scanning Calorimetry

E1545 Test Method for Assignment of the Glass Transition Temperature by Thermomechanical Analysis

Other Documents

Keywords

bond strength; burnout; chemical resistance; coefficient of friction; continuity; completeness of cure; cut-through temperature; dielectric; dimensional measurement; dissipation factor; elastic ratio; electrical resistance; elongation; extractables; film adherence; film-insulated conductor; formability; heat shock; hydrolytic stability; low stress elongation; magnet wire; oiliness; overhead resistance; scrape resistance; solder-ability; spirngback; thermoplastic flow; resistance to insulating liquids;

ICS Code

ICS Number Code 29.060.10 (Wires)

DOI: 10.1520/D1676-03R11

ASTM International is a member of CrossRef.

ASTM D1676