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eLibrary > 23/30475684 DC BS EN IEC 62196-3. Plugs, socket-outlets, vehicle connectors and vehicle inlets. Conductive charging of electric vehicles - Part 3. Dimensional compatibility requirements for DC and AC/DC pin and contact-tube vehicle couplers >

23/30475684 DC BS EN IEC 62196-3. Plugs, socket-outlets, vehicle connectors and vehicle inlets. Conductive charging of electric vehicles - Part 3. Dimensional compatibility requirements for DC and AC/DC pin and contact-tube vehicle couplers, 2023

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23/30475684 DC BS EN IEC 62196-3. Plugs, socket-outlets, vehicle connectors and vehicle inlets. Conductive charging of electric vehicles - Part 3. Dimensional compatibility requirements for DC and AC/DC pin and contact-tube vehicle couplers, 2023

23H_535e_CD (1).pdf [Go to Page]
CONTENTS
FOREWORD
INTRODUCTION
1 Scope
2 Normative references
3 Terms and definitions
4 General
5 Ratings [Go to Page]
5.2.2 Rated current for signal or control purposes
5.301 Rated current for auxiliary power supply contacts
6 Connection between the power supply and the electric vehicle [Go to Page]
6.2 Basic interface
6.3 DC interface
6.4 Combined interface
7 Classification of accessories [Go to Page]
7.1 According to purpose
7.5 According to interface
7.301 According to the standard sheets used
8 Marking
9 Dimensions
10 Protection against electric shock [Go to Page]
10.3 Contact sequencing and order of contact insertion and withdrawal
11 Size and colour of protective earthing and neutral conductors
12 Provisions for earthing
13 Terminals
14 Interlocks [Go to Page]
14.301 Latching function
15 Resistance to ageing of rubber and thermoplastic material
16 General construction
17 Construction of EV socket-outlets – General
18 Construction of EV plugs and vehicle connectors
19 Construction of vehicle inlets
20 Degrees of protection
21 Insulation resistance and dielectric strength
22 Breaking capacity
23 Normal operation [Go to Page]
23.2 Load endurance test
24 Temperature rise
25 Flexible cables and their connection [Go to Page]
25.301 Additional test for strain relief
26 Mechanical strength
27 Screws, current-carrying parts and connections
28 Creepage distances, clearances and distances through sealing compound
29 Resistance to heat and to fire
30 Corrosion and resistance to rusting
31 Conditional short-circuit current
32 Electromagnetic compatibility
33 Vehicle drive over
34 Thermal cycling
35 Humidity exposure
36 Misalignment
37 Contact endurance test
STANDARD SHEETS CONFIGURATION AA
STANDARD SHEETS CONFIGURATION BB
STANDARD SHEETS CONFIGURATION EE
CONTACT FUNCTIONALITY
STANDARD SHEETS CONFIGURATION FF
CONTACT FUNCTIONALITY
Annex CCC (normative) Vehicle connector, vehicle inlet and cable assembly for DC charging intended to be used with a thermal management system [Go to Page]
CCC.1 Thermal management system scope
CCC.2 Normative references
CCC.3 Thermal management system terms and definitions
CCC.4 General [Go to Page]
CCC.4.100 System architecture
CCC.4.101 Manufacturers data sheet
CCC.5 Ratings
CCC.6 Connection between the power supply and the electric vehicle
CCC.7 Classification of accessories
7.2 According to the method of connecting the conductors
7.3 According to serviceability [Go to Page]
CCC.7.100 According to thermal management system
CCC.8 Marking
CCC.9 Dimensions
CCC.10 Protection against electric shock
CCC.11 Size and colour of protective earthing conductors
CCC.12 Provision for protective earthing
CCC.13 Terminals
CCC.14 Interlocks
CCC.15 Resistance to ageing of rubber and thermoplastic material
CCC.16 General construction [Go to Page]
CCC.16.100 Thermal sensing device
CCC.16.101 Loss of thermal transport
CCC.16.102 Accessories using thermal sensing
CCC.16.103 Rated current for accessory
CCC.16.104 Operation conditions of thermal management system
CCC.16.105 Minimum cross section of line conductors
CCC.16.106 Contact temperature
CCC.17 Construction of socket-outlets
CCC.18 Construction of plugs and vehicle connectors [Go to Page]
CCC.18.100 DC contact surface
CCC.19 Construction of vehicle inlets [Go to Page]
CCC.19.100 DC contact surface
CCC.20 Degrees of protection
CCC.21 Insulation resistance and dielectric strength
CCC.22 Breaking capacity
CCC.23 Normal operation
CCC.24 Temperature rise [Go to Page]
CCC.24.100 General test conditions
CCC.24.101 Temperature rise test for cable assembly
CCC.24.102 Test for thermal sensing device of cable assembly
CCC.24.103 Temperature rise test for vehicle inlet [Go to Page]
CCC.24.103.1 The cable assembly used in test step 1 is mated to the DUT according to Figure CCC.105, Figure CCC.115, Reference device and test setup for thermal sensing device test of cable assembly (configuration FF)
CCC.24.104 Test for thermal sensing device of vehicle inlet
CCC.25 Flexible cables and their connection [Go to Page]
CCC.25.100 Design of cables
CCC.26 Mechanical strength
CCC.27 Screws, current-carrying parts and connections
CCC.28 Creepage distances, clearances and distances
CCC.29 Resistance to heat, to fire and to tracking
CCC.30 Corrosion and resistance to rusting
CCC.31 Conditional short-circuit current withstand test
CCC.32 Electromagnetic compatibility
CCC.33 Vehicle driveover
CCC.34 Thermal cycling
CCC.35 Humidity exposure
CCC.36 Misalignment
CCC.37 Contact Endurance
CCC.38 Liquid coolants [Go to Page]
CCC.38.100 Type of coolant
CCC.38.101 Environmental considerations
CCC.38.102 Flammability
CCC.38.103 Conductivity
CCC.38.104 Material compatibility
CCC.38.105 Overpressure test
CCC.39 Specific information for configuration AA [Go to Page]
CCC.39.1 General
CCC.39.2 Reference devices and test setups for configuration AA [Go to Page]
CCC.39.2.1 Reference device and test setups for temperature rise test of cable assembly and vehicle inlet (configuration AA)
CCC.39.3 Reference device and test setup for thermal sensing device test of cable assembly (configuration AA)
CCC.39.4 Reference device and test setup for thermal sensing device test of vehicle inlet (configuration AA)
CCC.39.5 Test setup for configuration AA
CCC.39.6 Contacts for configuration AA
CCC.40 Specific information for configuration BB
CCC.41 Specific information for configuration EE [Go to Page]
CCC.41.1 General
CCC.41.2 Reference devices and test setups for configuration EE [Go to Page]
CCC.41.2.1 Reference device and test setups for temperature rise test of cable assembly and vehicle inlet (configuration EE)
CCC.41.2.2 Reference device and test setups for thermal sensing device test of cable assembly (configuration EE)
CCC.41.2.3 Reference device and test setups for thermal sensing device test of vehicle inlet (configuration EE)
CCC.41.3 Test setup for configuration EE
CCC.41.4 Contacts for configuration EE
CCC.42 Specific information for configuration FF [Go to Page]
CCC.42.1 General
CCC.42.2 Reference devices and test setups for configuration FF [Go to Page]
CCC.42.2.1 Reference device and test setups for temperature rise test of cable assembly and vehicle inlet (configuration FF)
CCC.42.2.2 Reference device and test setup for thermal sensing device test of cable assembly (configuration FF)
CCC.42.2.3 Reference device and test setup for thermal sensing device test of vehicle inlet (configuration FF)
CCC.42.3 Test setup for configuration FF
CCC.42.4 Contacts for configuration FF
CCC.43 Specific information for configuration GG [Go to Page]
CCC.43.1 General
CCC.43.2 Reference devices and test setups for configuration GG [Go to Page]
CCC.43.2.1 Reference device and test setups for temperature rise test of cable assembly and vehicle inlet (configuration GG)
CCC.43.2.2 Reference device and test setup for thermal sensing device test of cable assembly (configuration GG)
CCC.43.2.3 Reference device and test setup for thermal sensing device test of vehicle inlet (configuration GG)
CCC.43.3 Test setup for configuration GG
CCC.43.4 Contacts for configuration GG
CCC.44 Recommended data [Go to Page]
CCC.44.1 General
CCC.44.2 List of recommended data
Bibliography [Go to Page]

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23/30475684 DC BS EN IEC 62196-3. Plugs, socket-outlets, vehicle connectors and vehicle inlets. Conductive charging of electric vehicles - Part 3. Dimensional compatibility requirements for DC and AC/DC pin and contact-tube vehicle couplers, 2023

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23/30475684 DC BS EN IEC 62196-3. Plugs, socket-outlets, vehicle connectors and vehicle inlets. Conductive charging of electric vehicles - Part 3. Dimensional compatibility requirements for DC and AC/DC pin and contact-tube vehicle couplers, 2023

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