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eLibrary >
23/30442695 DC BS EN IEC 63407. Conductive charging of electric vehicles. Contact interface for automated connection device (ACD) >
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23/30442695 DC BS EN IEC 63407. Conductive charging of electric vehicles. Contact interface for automated connection device (ACD), 2023
- 23H_528e_CD.pdf [Go to Page]
- Scope
- Normative references
- Terms and definitions
- Electrical requirements [Go to Page]
- 4.1 Voltage and current requirements [Go to Page]
- 4.1.1 Number of contacts
- 4.1.2 Quality of DC charging voltage
- 4.1.3 Rated continuous current
- 4.1.4 Short-circuit current
- 4.1.5 Maximum temperature of contacts
- 4.2 Signals
- Safety requirements [Go to Page]
- 5.1 Malfunction by contaminants
- 5.2 Contact sequence
- 5.3 Return to home position
- Mechanical requirements [Go to Page]
- 6.1 Grid of parallels and meridians
- Figure 1 — Grid of parallels and meridians according to ISO 8855 [Go to Page]
- 6.2 Specific mechanical requirements for busses
- 6.3 Tolerances of parking position [Go to Page]
- 6.3.1 General
- Figure 2 — Location of a Contact System and Positioning Tolerances [Go to Page]
- 6.3.2 Minimum normative requirement for parking
- Environmental requirements [Go to Page]
- 7.1 Degree of pollution
- 7.2 Overvoltage category
- 7.3 Ambient or operation temperature
- 7.4 Noise
- 7.5 Wind
- Test specification and procedure
- Table 1 — Dimensional inspections
- Table 2 — Mechanical movement and operating tests
- Table 3 — Current Carrying Capacity Tests / Heating Tests (Type Test)
- Table 4 — Mechanical Endurance Type Test
- Table 5 — Electrical Tests
- Table 6 — Salt Spray Test (Type Test)
- Documentation
- Annex A (normative) ACD mounted on the infrastructure - ACD counterpart on the roof of the vehicle
- A.1 Generals of infrastructure mounted ACD function
- A.2 ACD mounted on the infrastructure – ACD counterpart on the roof of the vehicle with two in-line and two parallel contact bars
- A.2.1 ACD counterpart mechanical arrangement
- Figure A.1 — Mechanical arrangement of counter part
- Figure A.2 — Principal proposal roof rail shapes with rounded surfaces
- A.2.2 Keep-out zone
- Figure A.4 — Keep-out zone driving direction
- Figure A.5 — Keep-out zone vertical to driving direction
- A.2.3 Mechanical arrangement moving part
- A.2.4 Connected moving part and counterpart (informative)
- Figure A.6 — Connected mobile assembly automated coupler
- A.2.5 Specific requirements
- A.2.5.1 Contact force
- A.2.5.2 Specific gauge for testing
- A.2.5.3 Gauge as standard ACD counterpart for testing an ACD
- Figure A.7 — Gauge ACD counterpart
- A.2.5.4 Gauge as standard ACD for testing an ACD counterpart
- Figure A.8 — Gauge ACD
- A.3 ACD mounted on the infrastructure – ACD counterpart on the roof of the vehicle with in-line roof contact bars
- A.3.1 Additional generals for this application
- A.3.2 ACD counterpart mechanical arrangement
- Figure A.9 — Mechanical arrangement of counter part
- Figure A.10 — Roof rail shapes with rounded surfaces CP and PE
- Figure A.11 — Roof rail shapes with rounded surfaces DC+ and DC-
- A.3.3 Keep-out zone
- Figure A.12 — Keep-out zone
- Figure A.13 — Example of keep-out zone driving direction for a truck
- A.3.4 Mechanical arrangement moving part
- A.3.5 Connected moving part and counterpart (informative)
- Figure A.14 — Illustration of the automated coupler when connected
- A.3.6 Specific requirements
- A.3.6.1 Contact force
- A.3.6.2 Test specification and procedure
- A.3.6.3 Specific gauge for testing
- A.3.6.4 Gauge as standard ACD counterpart for testing an ACD
- Figure A.15 — Gauge ACD counterpart
- A.3.6.5 Gauge as standard ACD for testing an ACD counterpart
- Figure A.16 — Gauge ACD
- A.4 ACD mounted on the infrastructure – ACD counterpart on the roof of the vehicle with contact dome
- A.4.1 Additional generals for this application
- A.4.2 ACD counterpart mechanical arrangement
- Figure A.17 — mechanical arrangement of counter part
- Figure A.18 — Mechanical arrangement of counter part
- A.4.3 ACD counterpart keep-out zone
- A.4.3.1 General
- Figure A.19 — Keep-out zone driving direction and vertical to driving direction
- A.4.3.2 Mechanical arrangement moving part
- A.4.4 Specific requirements
- A.4.4.1 Contact force
- A.4.4.2 Specific gauge for testing
- A.4.4.3 Gauge as standard ACD counterpart for testing an ACD
- Figure A.20 — Gauge ACD counterpart
- A.4.4.4 Gauge as standard ACD for testing an ACD counterpart
- Figure A.21 — Gauge ACD
- Annex B (normative) ACD mounted on the roof of the vehicle - ACD counterpart on the infrastructure
- B.1 General
- B.2 Mechanical arrangement ACD counterpart
- Figure B.1 — ACD Counterpart in infrastructure, principle positions of contact strips, dimension of connection interface
- B.3 ACD counterpart keep-out zone
- Figure B.2 — Side view of ACD counterpart, ACD working range and keep-out zone
- Figure B.3— Front view of ACD counterpart, ACD working range and keep-out zone
- B.4 Mechanical arrangement moving part
- B.5 Specific requirements
- B.5.1 Contact forces
- B.5.2 Specific gauge for testing
- B.5.2.1 General
- B.5.2.2 Gauge as standard ACD counterpart for testing an ACD
- Figure B.4 — Gauge ACD counterpart
- B.5.2.3 Gauge as standard ACD for testing an ACD counterpart
- Figure B.5 — Gauge ACD
- Annex C (normative) ACD mounted underneath the vehicle - ACD counterpart on the ground
- C.1 General
- C.2 ACD mounted underneath the vehicle - ACD counterpart on the infrastructure with three in-line contact segments
- C.2.1 ACD counterpart mechanical arrangement
- Figure C.1 — Mechanical arrangement of ACD counter part
- C.2.2 ACD mechanical arrangement
- Figure C.2 — Mechanical arrangement of ACD
- C.3 Connected automated coupler
- Figure C.3 — Automated coupler (nominal position)
- Figure C.4 — Automated coupler (extreme left and front position)
- C.4 Keep-out-zone
- C.5 Specific requirements
- C.5.1 Lateral positioning [Go to Page]
- The following description describes the mechanical interface for an ACD counterpart located on the right lane for right hand driven EV.
- The current collector’s lateral position of the ACD on the EV shall be installed in order to be properly in contact with the right part of the infrastructure when the vehicle tire is in contact with the curb as shown in section C.5.7.
- The lateral interval between the contacts should fit the infrastructure contacts interval so that the lateral positioning tolerance is optimum. The infrastructure contacts width is 300 mm, optimum ACD design should offer a lateral positioning toleranc...
- The driver shall approach the charging spot with a lateral reference with the curb.
- The curb shall be designed to allow a contact between the tires and the curb without damaging the tires.
- C.5.2 Longitudinal positioning [Go to Page]
- The current collector’s longitudinal position of the ACD on the EV shall be installed in order to be properly in contact with the rear part of the infrastructure when the vehicle is in position at the bus stop.
- The driver shall approach the charging spot with a longitudinal reference with a marker located on the infrastructure and visible from the driver position.
- The driver has the possibility to drive forward (and not backward) to the marker position, corresponding to a position where the ACD is in its rear position. The longitudinal tolerance is given from this rear position. The infrastructure length is 900...
- C.5.3 Vertical positioning [Go to Page]
- The contact surface is at 70 mm above the level of the road. Vertically the vehicle underbody shall be at a height above the level of the road of a minimum 140 mm and a maximum of 289 mm. (refer to section C.5.9).
- C.5.4 Reachable contacts
- C.5.5 Contact force
- C.5.6 Rated current (short-term current)
- C.5.7 Curb lateral reference
- Figure C.5 — Curb shape boss type
- Figure C.6 — Curb shape recess type
- Figure C.7 — ACD counterpart roadway integration (top view) for information only
- C.5.8 Protection by obstacle
- C.5.9 Protection by obstacle – Vehicle requirement
- Figure C.8 — Maximum vehicle height and barrier close to the vehicle
- Figure C.9 — Maximum vehicle height with lowest and safe position detection of the barrier
- Figure C.10 — Minimum vehicle height
- C.5.10 Power interface
- C.5.11 Control/command interface
- C.5.11.1.1 Earthing
- C.5.11.1.2 Detection
- Figure C.11 — Signal loop layout
- C.6 Specific tests specification and procedure
- Table C.1 — Additional Mechanical Tests
- Table C.2 — Additional Electrical Tests
- C.7 Specific gauge for testing
- C.7.1 General
- C.7.2 Gauge as standard ACD counterpart for testing an ACD
- Figure C.12 — Mechanical arrangement of ACD counterpart 3D view
- Figure C.13 — Mechanical arrangement of ACD counter part
- C.7.3 Gauge as standard ACD for testing an ACD counterpart
- Annex D (normative) ACD mounted on the infrastructure and connecting to the side or on the roof of the vehicle and ACD mounted on the side or on the roof of the vehicle and connecting to the infrastructure
- D.1 General
- Table D.1 — ACD Type D Sizes
- Figure D.1 — Overview of case D and case E mounting vehicle and stationary side
- D.2 Safety
- D.2.1 General
- D.2.2 Degree of protection against hazardous-live-parts
- D.2.3 Contact sequencing
- D.2.4 Prevention of damages from unintended movement
- D.3 Mechanical arrangement of the counterpart
- D.3.1 General
- D.3.2 Moving pin side
- Figure D.2 — ACD plug side (moving)
- D.3.3 Dimensional requirements
- Figure D.3 — Dimensions of contact arrangement on pin side
- D.3.4 Contact quality and plating
- D.4 Test specification and procedure
- D.5 Mechanical arrangement of the socket side
- Figure D.4 — ACD socket side
- Figure D.5 — Example of ACD socket side cone dimension
- D.6 Keep-out zone
- Figure D.6 — Example of Keep-out zone CD socket side dimensions
- Bibliography [Go to Page]
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