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eLibrary > 22/30422041 DC BS 1363-5. 13 A plugs, socket-outlets, adaptors and connection units - Part 5. Fused conversion plugs. Specification >

22/30422041 DC BS 1363-5. 13 A plugs, socket-outlets, adaptors and connection units - Part 5. Fused conversion plugs. Specification, 2022

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22/30422041 DC BS 1363-5. 13 A plugs, socket-outlets, adaptors and connection units - Part 5. Fused conversion plugs. Specification, 2022

30422041.PDF
30422041-.pdf [Go to Page]
Foreword
1 Scope
2 Normative references
3 Terms and definitions [Go to Page]
3.1 accessible external surfaces of a conversion plug
3.2 basic insulation
3.3 calibrated link
3.4 class I
3.5 class II
3.7 conversion plug
3.8 creepage distance
3.9 dangerous compatibility
3.10 engagement surface of a conversion plug
3.11 fine wire thermocouple
3.12 functional insulation
3.13 fuse carrier
3.14 indicator lamp (pilot lamp)
3.15 insignificant mass
3.16 insulated shutter opening device (ISOD)
3.17 live parts
3.18 non‑BS 1363 plug
3.19 non‑reusable conversion plug
3.20 normal use conversion plug
3.21 passive device
3.22 reinforced insulation
3.23 resilient material
3.24 retention
3.25 reusable conversion plug
3.26 rough use conversion plug
3.27 small parts
3.28 supplementary insulation
3.29 type test
3.30 type test sample
4 Classification and ratings [Go to Page]
4.1 Classification
4.2 Ratings
5 General requirements [Go to Page]
5.1 Environmental parameters
5.2 Performance requirement
5.3 Passive devices
6 Testing regime [Go to Page]
6.1 Principle
6.2 Environmental conditions
6.3 Test samples
6.4 Conformity criteria
6.5 Inspection and test
6.6 Gauge tolerances
7 Marking and labelling [Go to Page]
7.1 Requirements for marking
7.2 Test method
7.3 Requirements for labelling
7.4 Symbols
8 Clearances, creepage distances and solid insulation [Go to Page]
8.1 General
8.2 Clearances [Go to Page]
8.2.1 Requirements
8.2.2 Test method
8.2.3 Clearances for basic insulation [Go to Page]
8.2.3.1 Requirements
8.2.3.2 Test method
8.2.4 Clearances for functional insulation [Go to Page]
8.2.4.1 Requirements
8.2.4.2 Test method
8.2.5 Clearances for supplementary insulation [Go to Page]
8.2.5.1 Requirements
8.2.5.2 Test method
8.2.6 Clearances for reinforced insulation [Go to Page]
8.2.6.1 Requirements
8.2.6.2 Test method
8.3 Creepage distances [Go to Page]
8.3.1 Requirements
8.3.2 Test method
8.3.3 Creepage distances for basic insulation [Go to Page]
8.3.3.1 Requirements
8.3.3.2 Test method
8.3.4 Creepage distances for functional insulation [Go to Page]
8.3.4.1 Requirements
8.3.4.2 Test method
8.3.5 Creepage distances for supplementary insulation [Go to Page]
8.3.5.1 Requirements
8.3.5.2 Test method
8.3.6 Creepage distances for reinforced insulation [Go to Page]
8.3.6.1 Requirements
8.3.6.2 Test method
8.4 Solid insulation [Go to Page]
8.4.1 Requirements
8.4.2 Test method
8.4.3 Basic and supplementary solid insulation [Go to Page]
8.4.3.1 Requirements
8.4.3.2 Test method
8.4.4 Reinforced solid insulation [Go to Page]
8.4.4.1 Requirements
8.4.4.2 Test method
9 Accessibility of live parts [Go to Page]
9.1 Accessibility of live parts [Go to Page]
9.1.1 Requirements
9.1.2 Test method
9.2 Construction to protect against accidental contact with live parts [Go to Page]
9.2.1 Requirements
9.2.2 Test method
9.3 Construction of resilient covers [Go to Page]
9.3.1 Requirements
9.3.2 Test method
9.4 Supply of an assembly [Go to Page]
9.4.1 Requirements
9.4.2 Test method
10 Provision for earthing [Go to Page]
10.1 Requirements
10.2 Test method
11 Contacts in conversion plugs [Go to Page]
11.1 Requirements
11.2 Test method
12 Construction of conversion plugs [Go to Page]
12.1 Disposition of the conversion plug pins [Go to Page]
12.1.1 Requirements
12.1.2 Test method
12.2 Conversion plug dimensions [Go to Page]
12.2.1 Requirements
12.2.2 Test method
12.3 Provision of fuses – contact details [Go to Page]
12.3.1 Requirements
12.3.2 Test method
12.4 Provision of fuses – fuse‑carrier details [Go to Page]
12.4.1 Requirements
12.4.2 Test method [Go to Page]
12.4.3 For conversion plugs with the fuse carrier or cover removed and the fuse link correctly fitted in the fuse clips, the creepage and clearance distances between live parts of the fuse and clips and the engagement face of the conversion plug shall...
12.4.3 Conformity shall be checked by measurement.
12.5 Attachment of base and cover [Go to Page]
12.5.1 Requirements [Go to Page]
12.5.1.1 The base and cover of conversion plugs shall be firmly secured to each other.
12.5.1.2 The base and cover of a non‑reusable conversion plug shall be permanently attached to each other, such that:
12.5.1.3 It shall not be possible to remove the cover unless the reusable conversion plug is completely withdrawn from the socket‑outlet. Any fixing screws shall be captive.
12.5.1.4 After the test any screw thread shall be serviceable and any insert shall not have moved to such an extent that correct assembly of the plug is prevented.
12.5.1.5 After the test it shall not be possible to touch live parts with the test pin shown in Figure 1 applied with a force of .
12.5.1.6 After the test the conversion plug cover shall be in place and show no damage.
12.5.2 Test method [Go to Page]
12.5.2.1 Examine the test samples for conformity to 12.5.1.1 to 12.5.1.5.
12.5.2.2 Heat the test sample in an oven to a constant temperature of (70 ±5) C for the duration of the test. [Go to Page]
12.5.2.2.1 For reusable conversion plugs having covers fixed by screws, tighten the retention screw to the appropriate torque value specified in Table 6. Apply to each cover fixing screw a pull of exerted upon it for . Perform the test using apparatu...
12.5.2.2.2 For non‑reusable conversion plugs, and those having covers fixed by means other than screws, clamp all the conversion plug pins together in a suitable jig and subject them to a pull of whilst suspending the cover by means of a “nest” to su...
12.5.2.2.3 For conversion plugs with covers retained by means other than screws, and with this as the only means of retaining the non‑BS 1363 type plug in place, test with the non‑BS 1363 type plug and cable supplied. Ensure that the lead fitted to th...
12.6 Non‑BS 1363 type plug removal [Go to Page]
12.6.1 Requirements
12.6.2 Test method
12.7 Conversion plug deformation [Go to Page]
12.7.1 Requirements
12.7.2 Test method
12.8 Conversion plug pin construction [Go to Page]
12.8.1 General [Go to Page]
12.8.1.1 Requirement
12.8.1.2 Test method
12.8.2 Seams and joints of non‑solid plug pins [Go to Page]
12.8.2.1 Requirement
12.8.2.2 Test method
12.8.3 Strength of solid plug pins [Go to Page]
12.8.3.1 Requirement
12.8.3.2 Test method
12.8.4 Strength of non‑solid plug pins [Go to Page]
12.8.4.1 Requirement
12.8.4.2 Test method
12.8.5 Strength of ISODs [Go to Page]
12.8.5.1 Requirement
12.8.5.2 Test method
12.8.6 Wear to socket contacts for conversion plugs with non‑solid pins [Go to Page]
12.8.6.1 Requirement
12.8.6.2 Test method
12.8.7 Wear to socket contacts for conversion plugs with ISODs [Go to Page]
12.8.7.1 Additional requirements
12.8.7.2 Test method
12.8.8 Distortion of pins and ISODs [Go to Page]
12.8.8.1 Requirements
12.8.8.2 Test method
12.8.9 Internal contacts [Go to Page]
12.8.9.1 Requirements
12.8.9.2 Test method
12.8.10 Conversion plug pin retention [Go to Page]
12.8.10.1 Requirement
12.8.10.2 Test method
12.8.11 Flexibility of conversion plug pin mountings [Go to Page]
12.8.11.1 Requirements
12.8.11.2 Test method
12.8.12 Withdrawal of the conversion plug from a socket‑outlet [Go to Page]
12.8.12.1 Requirement
12.8.12.2 Test method
12.8.13 Safety of conductive components [Go to Page]
12.8.13.1 Requirement
12.8.13.2 Test method
12.8.14 Insulating sleeves [Go to Page]
12.8.14.1 Requirement
12.8.14.2 Test method
12.8.15 Conversion plug pin electric strength [Go to Page]
12.8.15.1 Requirements
12.8.15.2 Test method
12.8.16 Conversion plug pin resistance to abrasion [Go to Page]
12.8.16.1 Requirement
12.8.16.2 Test method
12.8.17 Conversion plug pin insulation temperature resistance [Go to Page]
12.8.17.1 Requirements
12.8.17.2 Test method
13 (Not used)
14 Resistance to ageing and to humidity [Go to Page]
14.1 Resistance to ageing [Go to Page]
14.1.1 Requirement
14.1.2 Test method
14.2 Resistance to humidity [Go to Page]
14.2.1 Requirement
14.2.2 Test method
15 Insulation resistance and electric strength [Go to Page]
15.1 Insulation resistance [Go to Page]
15.1.1 Requirement
15.1.2 Test method
15.2 Electric strength [Go to Page]
15.2.1 Requirement
15.2.2 Test method
16 Temperature rise [Go to Page]
16.1 Requirement
16.2 Test method
17 (Not used)
18 (Not used)
19 Connection of the non‑BS 1363 type plug and non‑BS 1363 type plug retention in conversion plugs [Go to Page]
19.1 Retention of the non‑BS 1363 type plug [Go to Page]
19.1.1 Requirement
19.1.2 Test method
19.2 Non‑BS 1363 type plug retention [Go to Page]
19.2.1 Requirement
19.2.2 Test method
19.3 Clamping screws [Go to Page]
19.3.1 Requirement
19.3.2 Test method
19.4 Cable stress relief [Go to Page]
19.4.1 Requirement
19.4.2 Test method
20 Mechanical strength [Go to Page]
20.1 General requirement
20.2 Fuse‑link test [Go to Page]
20.2.1 Performance requirement
20.2.2 Test method
20.3 Tumbling barrel test [Go to Page]
20.3.1 Performance requirements
20.3.2 Test method
21 Screws, current‑carrying parts and connections [Go to Page]
21.1 Mechanical stress [Go to Page]
21.1.1 General requirements
21.1.2 Test method
21.2 Resistance to corrosion [Go to Page]
21.2.1 Requirements for current-carrying components
21.2.2 Test method
22 Resistance to heat [Go to Page]
22.1 Distortion [Go to Page]
22.1.1 Performance requirements
22.1.2 Test method
22.2 Resilience [Go to Page]
22.2.1 Performance requirement
22.2.2 Test method
22.3 Insulating material [Go to Page]
22.3.1 Performance requirement
22.3.2 Test method
23 Resistance to abnormal heat and fire [Go to Page]
23.1 Performance requirement
23.2 Glow-wire test
24 Resistance to excessive residual stresses and to rusting [Go to Page]
24.1 Copper alloy components [Go to Page]
24.1.1 Performance requirement
24.1.2 Test method
24.2 Ferrous components [Go to Page]
24.2.1 Performance requirement
24.2.2 Test method
Annex A (normative) Pollution degree
Annex B (normative) Relationship between rated impulse withstand voltage, rated voltage and Overvoltage Category
Annex C (normative) Determination of the tracking index (CTI) and proof tracking index (PTI)
Annex D (normative) Impulse voltage test
Annex E (normative) Measurement of clearances and creepage distances
Annex F (normative) The construction and calibration of a calibrated link [Go to Page]
F.1 Construction
F.2 Calibration [Go to Page]

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